Automotive BIW Product Design Course in Pune - Learn CATIA V5 with MechEase Institute​

BIW Fixture Design Course in PCMC, Akurdi, Ravet, Nigdi, Kothrud, Aundh, Baner​

Automotive BIW Fixture Design using CATIA V5 in Pune, Akurdi, PCMC, Ravet, Nigdi, Model Colony, Sadashiv Peth, Swargate, Nikamvasti, Aundh, Bavdhan, Baner, Khadakwasla, Kothrud, Warje, Narhe Gaon, Anand Nagar

If you’re serious about making a career in automotive design, you need skills that companies actually hire for – not just theory.
At MechEase Institute, our BIW Fixture Design Course in Pune is built for exactly that: practical, job-ready training that teaches you to work on CATIA V5 with industry-standard BIW fixture design projects giving you hands-on learning experience.

We’ve trained students from all over Pune — Kothrud, Akurdi, Moshi, Ravet, Model Colony, Sadashiv Peth, Swargate, Nikamvasti, Aundh, Bavdhan, Baner, Khadakwasla, Warje, Narhe Gaon, Anand Nagar –  and helped them land jobs in OEMs, Tier-1 suppliers, and design firms. Check MechEase Recent Placements

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What is BIW Fixture Design ?

BIW (Body in White) is the stage in automotive manufacturing where the car’s metal body parts are welded together before painting. The fixtures used in this process are crucial because they hold parts in place with extreme accuracy — even a millimeter of error can cost lakhs in production losses.

Learning BIW Fixture Design means you understand how to create, design, and validate these fixtures so that the manufacturing process is smooth, precise, and efficient. And right now, there’s huge demand for BIW Fixture Designers in Pune’s growing automotive industry — especially for engineers who can use CATIA V5 and understand OEM standards.

Why Learn at MechEase Institute ?

We’re not about “just finishing a syllabus.” At MechEase, we make you industry-ready:

  • Live, project-based training — You’ll work on real BIW fixture projects, not just theory

  • Placement assistance — We connect you with hiring companies in Pune, PCMC, and beyond

  • Trainer-led sessions — Our trainers have years of automotive industry experience

  • Practical approach — You’ll understand not just how things are done, but why they’re done that way

Our training is hands-on, practical, and project-driven – no boring theory without application. By the end, you’ll be confident enough to handle live projects and interviews.

Topics Covered

  • From Concept to Production: How a new product starts and reaches the production stage.

  • BIW Basics: Vehicle/aggregate/vehicle system names and assembly orders.

  • BIW Components: All parts of BIW and their assembly order to form the BIW frame.

  • Drawings & Diagrams: Part drawing, subassembly drawing, assembly drawing, and installation diagrams.

  • Welding in BIW: Various welding techniques, nugget tests, and joining methods.

  • BIW ‘A’ Class Finishes and PLP points for BIW parts.

  • Testing & Quality Checks: How BIW is tested, thickness ranges, and strength improvement methods.

  • Design Concepts: Clamp units, pin and rest units, weldment, symmetry, contextual link parts.

  • Gun Reachability & Cycle Time: Basics of access studies, cycle time concepts, cylinder selection.

  • Fixture Study: Unit Zero, Part Zero, PLP study, gripper basics, line layout basics.

Course Syllabus of Our BIW Fixture Design Course

Unit 1 – Introduction of Sheet Metal Design

  • What is Sheet Metal?
  • Materials used in sheet metal.
  • Different processes of sheet metal manufacturing.
  • Design considerations, causes of defects, and solutions.
  • Merits and demerits of sheet metal.

Unit 2 – Fundamentals of BIW Design and Engineering

  • What is BIW and why it’s important.
  • BIW types, components, and construction methods.
  • BIW product cycle, flow charts, and terminologies.
  • Detailed BIW design process & material selection.
  • Benchmarking process.

Unit 3 – Advanced BIW Design and Manufacturing Techniques

  • Crashworthiness impact (section modulus).
  • Important BIW regulations.
  • Hemming design guidelines with exercises.
  • Welding methods & joining processes.
  • Master section & concept creation.
  • DFM (Design for Manufacturing) & DFS (Design for Serviceability).
  • Painting & sealant processes.

Unit 4 – CAD Package

  • CAD methodologies for sheet metal part design.
  • Bracket creation as per customer needs.
  • Remastering (dump to parametric).
  • A-surface introduction & hemming techniques.
  • Inner panel features design.
  • Drawings & 3D development from IGES/STP/Class A surfaces.
  • A/B/C surface creation.
  • Mounting/strengthening features & Boolean operations.
  • Digital Mock-Up (DMU) analysis.

Tolerance Stack-Up Analysis (Industry Essential)

  • Why tolerance stack-up matters.
  • Worst case vs. statistical methods.
  • GD&T basics (MMC, LMC, RFS) and datums.
  • Bonus tolerance effects.
  • Stack-up analysis using position tolerance.

 

We have included important and necessary topics in our BIW Product Design Course in PCMC, Akurdi, Ravet, Nigdi, Moshi, Model Colony, Sadashiv Peth, Swargate, Nikamvasti, Aundh, Bavdhan, Baner, Khadakwasla, Kothrud, Warje, Narhe Gaon, Anand Nagar – which will help you to build higher and new skills about structural component of automotive parts.  

Go to the course page to see details

Career Opportunities For BIW Fixture Designer

With these skills, you can apply for roles like:

  • BIW Fixture Design Engineer
  • Sheet Metal Design Engineer
  • CAD Engineer (Automotive)
  • Manufacturing Process Engineer

Special Features of MechEase Course :

MechEase Training Institute is a Design Coaching Institute in Pune Akurdi, Kothrud. We Teach BIW Product Design with our primary motive to empower students with higher knowledge and skills in the automotive industry. This comprehensive course will guide you through every minute and critical aspect of BIW, from the basis of vehicle body design to the advanced assembly process and quality checks. 

We have included important and necessary topics in our BIW Product Design Courses in PCMC,Akurdi, Ravet, Nigdi, Kothrud, Swargate, Baner, Aundh, Sadashiv Peth. Below we have listed down why you should consider joining MechEase BIW Course :

  • Industry-Experienced Trainers: All our trainers come with longer experience in the automotive field and offers best practical insights into BIW product design.
  • Advanced Curriculum: Our course covers everything from part drawings and welding techniques to PLP concepts and unit zero checks and ensures holistic learning experience throughout the course
  • Real-Time Projects: Students gain hands-on experience by working on real-time BIW design projects to apply theoretical knowledge practically.
  • Updated and New Software: Training includes the latest BIW design tools like CATIA, NX, and other CAD software, widely used in the industry.
  • Interactive Learning: Our classes are designed for maximum engagement, with discussions, Q&A sessions, and personalized feedback to enhance understanding.
  • Industry-Relevant Case Studies: Students learn through case studies directly from leading automotive companies and we specially focuses on current trends and technological updates.
 

BIW Design Training Classes in Pune

Mechease Institute offers Automotive BIW Fixture Design Domain Course in Pune, PCMC, Akurdi, Kothrud and surrounding areas like Ravet, Nigdi, Bhosari, Chakan, Moshi, Alandi, Shivaji Nagar, Model Colony, Pune Satara Road, Bavdhan, Khadakwasla, Narhe Gaon, Anand Nagar.

BIW Product Design Course

A Course for beginners on Automotive BIW Product Design using CATIA V5 / NX.  Industry Relevant Syllabus with Hands-On Live Projects

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Placement Assistance & Industry Connections

At MechEase Institute, we take pride in offering 100% placement support to our students. Since 2017, MechEase Institute has been the go-to choice for domain-based design training in Pune.

  • Current Enrollments: 1243+
  • Qualified Trainers: 11+
  • Students Placed: 964+

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FAQs

1. What is the duration of the BIW Product Design training course?

The course typically lasts for 3 to 6 months, depending on the student’s learning pace and the training mode (full-time or part-time). We also offer flexible scheduling for working professionals.

A basic understanding of mechanical engineering or CAD software is helpful, but not mandatory. We have specially designed this course to accommodate both beginners and professionals looking to increase their skills in BIW design.

We provide hands-on training in industry-standard software such as CATIA, NX, and AutoCAD, which are essential for BIW design and product development in the automotive industry.

Yes, students will work on live BIW design projects, simulating real-world scenarios to apply their theoretical knowledge practically. This overall structural guidance will be useful for students for building a strong portfolio in their future job applications.

Absolutely! We offer dedicated placement support, resume-building workshops, and interview preparation sessions to help students secure positions in top automotive companies.

BIW fixture design requires specialized knowledge of automotive manufacturing processes, sheet metal behavior, and high-volume production requirements. Unlike general mechanical design, BIW fixtures must accommodate robotic automation, achieve micron-level precision, and integrate with complex assembly line systems. The design considerations include cycle time optimization, ergonomic accessibility, and multi-model flexibility that are unique to automotive applications

With proper training, fresh graduates typically achieve basic productivity within 6-8 months. Initial 3-4 months are spent mastering CATIA V5 and understanding BIW processes. Months 4-6 involve working on guided projects with supervision. Months 6-8 mark the transition to independent work on simpler fixtures. Full productivity including complex fixture design typically develops within 12-18 months with proper mentoring and project exposure

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