BIW Product Design

BIW

Product Design

A Course for beginners on Automotive BIW Product Design using CATIA V5 / NX

Course Benefits

MechEase offers an industry-aligned curriculum for the BIW Product Design course in Pune, equipping you with the knowledge to excel in design for production and manufacturing processes.

You’ll receive hands-on training through live and dummy projects while mastering CATIA V5 and UG NX, from the basics to advanced techniques.

The course specializes in BIW product design for Automotive OEMs and Tier 1 and Tier 2 suppliers, adhering to both Indian and German standards.

Insights

Industry-Relevant Curriculum

Hands-On Learning with Live Projects

Global Industry Standards

Comprehensive Career Support

In-Depth Software Knowledge

Mentorship from Industry Veterans

MechEase "BIW Product Design" - Course Syllabus

Industry

Relevant Curriculum with Hands-on Experience

Unit 1 – Introduction of SHEETMETAL Design ………….

Unit 2 – Fundamentals of BIW Design and Engineering ………….

Unit 3 – Advanced BIW Design and Manufacturing Techniques ………….

Unit 4 – CAD Package ………….

Adds ons :

Hans-on Project.
MechEase Softskills Development Programs.

Using CATIA V5, you'll apply the industry's best methodologies, giving you hands-on experience and a competitive edge in your career

The BIW course provides a comprehensive overview of designing and manufacturing automotive components using advanced techniques. Starting with the fundamentals of sheet metal, including materials, processes, and design considerations, the course progresses to detailed BIW design concepts. You will explore BIW components, construction, and the impact of crashworthiness on design. The curriculum covers essential welding methods, joining processes, and CAD methodologies, including tolerance stack-up analysis. By engaging with practical exercises and CAD tools, students will gain the expertise needed to create efficient, high-quality BIW structures and sheet metal parts, aligning with industry standards and innovative practices.

Introduction of SHEETMETAL Design:

1. 1. What is Sheetmetal?
  2. Materials in Sheetmetal
  3. Different Processes of Sheet Metals
  4. Design Consideration of Sheet Metal
  5. Causes in Sheet Metal and its solution
  6. Merits and Demerits of Sheet Metal
Fundamentals of BIW Design and Engineering
1. 1. What is BIW ?
  2. Importance/Function of BIW
  3. BIW Types and Components
  4. BIW Construction
  5. BIW Product cycle and flow charts
  6. BIW Terminologies/ Commodities
  7. Steps in BIW Design or BIW detail engineering design process
  8. BIW Materials and its Selection process
  9. Benchmarking process
Advanced BIW Design and Manufacturing Techniques
1. 1. Impact of crashworthiness on BIW (Section modulus)
  2. Important regulations for BIW
  3. Hemming design guidelines with some exercises
  4. BIW welding methos and design guidelines
  5. BIW joining process and Design guidelines
  6. Master section and Concept creation
  7. Joining processes/Assemblies of BIW
  8. DFM and DFS for BIW components
  9. Painting and sealant process of BIW
CAD Package
1. 1. CAD Methodologies while designing sheet metal (S/M) parts
  2. S/M Bracket creation as per customer need
  3. Dump to para ( remastering )
  4. CAD Practices taken according to CAD test taken in industry
  5. A surface introduction and hemming technic
  6. Inner panel features design and benefits
  7. Drawings
3D Development
1. 1. Model Preparation from IGES/STP, from Class A surface, Missing surface, Draft etc.
  2. A/B/C surface creation
  3. Mounting/ Strengthening features
  4. Positive/negative (Boolean) features
Digital Mock Up (DMU) Analysis
1. 1. Introduction to Tolerance Stack up analysis
  2. Need of tolerance stack up and its implementation.
  3. Steps and process of tolerance stack up for worst case and statistical method
  4. Basics of GD & T | MMC | LMC | RFS types of tolerances , datums
  5. Envelope calculation of virtual condition and resultant condition
  6. Effect of Bonus tolerance on stack up
  7. Stack up using position tolerance Plus and minus tolerancing
  8. Finding minimum | maximum gaps.
  9. Tolerance stack-up analysis for fixed and floating fastener situations for clearance holes, screws and shafts.

Reach-out to Us

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Practical Learning

Resume Preparation

Learn how to create a resume that stands out! Our experts guide you through the process of showcasing your mechanical engineering skills and experiences effectively, helping you catch the eye of potential employers.

Interview Tips

Nail your job interviews with our insider tips! We provide tailored advice on how to confidently communicate your technical expertise, problem-solving abilities, and passion for engineering during interviews, giving you an edge in the competitive job market.

Practise Interviews

Practice makes perfect! Our simulated interview sessions offer you the opportunity to refine your interview skills in a supportive environment. Through mock interviews conducted by industry professionals, you'll receive constructive feedback and gain the confidence needed to excel in real-world job interviews.

Industry Internship

Gain hands-on experience at no cost! We connect you with prestigious companies offering free internship opportunities in the field of mechanical engineering. These internships not only provide valuable practical experience but also enhance your chances of securing future career opportunities.